Mangalore Refinery Project

From A Barrel Full
Jump to navigation Jump to search

Summary Information

  • Ownership: Mangalore Refinery & Petrochemicals Ltd
  • Website: http://www.mrpl.co.in/
  • Wiki Page: Mangalore Refinery
  • Location: Mangalore, India
  • Capacity:
    • Before: 11.82 million tons/annum & 236,000 bbl/day
    • After: 15.00 million tons/annum & 300,000 bbl/day
  • Nelson Complexity:
  • Project Stage: Completed in 2014
  • Budget: Rs 12412 Crores

The Project

  • Project Type: Expansion & upgrade
  • Project Summary: The refinery is being expanded to 15 million tons capacity It will also have a delayed coker added.
  • Main Contractors:
    • Technip: The contracts cover the design, engineering, supply and installation of fired heaters in four major units of the MRPL refinery
    • Jacobs: Are providing engineering, procurement and construction management consultancy services for a Crude Distillation/Vacuum Distillation (CDU/VDU) project
    • Toyo Engineering India Limited (Toyo India):
      • Engineering, Procurement and Construction contract on Lump Sum Turnkey basis (EPC-LSTK) from Mangalore Refinery and Petrochemicals Ltd. (MRPL) for setting up Balance Of Plant (BOP) of Delayed Coker Unit (DCU).
      • Catalytic Reforming Unit
    • Larsen $ Toubro: Residual process design, detailed engineering, procurement, supply, construction, installation, testing & commissioning for the Diesel Hydrotreating Unit and Hydrogen Generation Unit
    • Punj Lloyd: construction of a Petro Fluid Catalytic Cracking (PFCC) Unit
    • Maire Tecnimont: Heavy Coker Gas Oil Hydro-Treating Unit (CHTU)
    • Engineers India: Petro FCC, Sulphur Block, Polypropylene Units and SPM & associated facilities

Refining Units

  • Crude Distillation,
  • Vacuum Distillation,
  • Delayed Coking 60,000 bpd,
  • Petrochemical Fluid Catalytic Cracking unit
  • Catalytic Reforming Unit
  • Heavy Coker Gas Oil Hydro-Treating Unit (CHTU)
  • Diesel Hydrotreating Unit - 3.7 MMTPA
  • Hydrogen Generation Unit - 70,000 TPA

Terminal Capacity

  • Crude Oil:
  • Refined Products:

Crude Supply

  • The project enabled MRPL to process cheap and highly acidic crudes (opportunity crudes)

Products Produced

  • The project increased the distillate yield by minimizing black oil production and upgraded entire Diesel to Euro III/ Euro IV grade.

History

  • 2009 - Maire Tecnimont awarded contract for Heavy Coker Gas Oil Hydro-Treating Unit (CHTU)
  • 2012 - The project is completed with successful commissioning of the new units
  • 2014 - Phase III completed

Other Information

  • The project had been postponed a number of times

Links

  1. Technip awarded 3 contracts for refinery units in India
  2. Jacobs Receives a Contract in Phase-III Refinery Project from MRPL in India
  3. CDU / VDU Revamp Project awarded to Toyo India by Mangalore Refinery and Petrochemicals Ltd., Mangalore, India
  4. Financial results of MRPL for 3rd quarter & nine months ended 31st December 2008
  5. Engineers India Refining References
  6. Technip Refining References
  7. Toyo Refinery References
  8. Toyo India bags EPC-LSTK contract for BOP of Delayed Coker Unit from Mangalore Refinery and Petrochemicals Ltd. Mangalore, India
  9. L&T bags Rs. 1344 Cr. Refinery Orders from MRPL, Mangalore
  10. L&T Bags Rs. 651 Crore Orders for Projects in Hydrocarbon Sector
  11. Punj Lloyd bags two Refinery Construction Projects
  12. NEW AWARD In refining sector in India
  13. Production Goes on Stream from Phase-III Project
  14. MRPL Completes Phase III expansion and up gradation project