Drydocks World FPSO References
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- Client:** Saipem Energy Services SpA
- Project:** Tanker Betatank II to Firenze FPSO
- Project Status:** Ongoing
- Project Scope:**
- Removal and safe disposal of asbestos from accommodation, engine room and pump room.
- Internal tank treatment and routine dry docking.
- Complete refurbishment of accommodation block.
- Fabricating new steel structures for module supports, pipe rack, heli-deck, lay down areas and installation of flare stack.
- Installing new crude lines on the deck, installing and connecting the metering skid with hook up to the tandem offloading system.
- Modifying existing boilers from bunker oil firing to natural gas firing.
- Modifying the cargo systems and upgrading cargo control room equipment.
- Upgrading of fire fighting system, cooling system, Inert Gas and venting system.
- Upgrading of power generation system, lighting and communication systems.
- Installing new Fire and Gas alarm and public address system.
- Fabricating, installing and integrating an external turret.
- Client:** Saipem SpA for Sonangol
- Project:** VLCC Magdeline to Gimboa FPSO
- Project Duration:** July 2006 - September 2008
- Project Scope:
- Removal and safe disposal of asbestos, fabricating and installing spread mooring system and riser balconies.
- Installing new crude lines on the deck; installing and connecting the metering skid with hook up to the tandem offloading system.
- Fabricating and installing flare tower, a pipe rack running on the centre line, module supports and 12 production modules.
- Laying new gas lines from the bow to the pressure reducing station on deck and further to the boilers in engine room. Modifying existing boilers to dual fired ones.
- Modifying the cargo systems. Upgrading Cargo control room equipment.
- Fabricating and installing heli-deck.
- Installing new Fire and Gas alarm system and Emergency shutdown system.
- Complete refurbishment of accommodation block.
- Internal tank treatment and routine dry docking for a 15-year system.
- Installing a spread mooring system and riser balconies.
- Stripping and renewal of accommodation.
- Client: Saipem SpA for Petrobras
- Project: VLCC Margaux to Cidade De Vitoria FPSO
- Project Duration: July 2005 - June 2007
- Project Scope:
- Removal and safe disposal of asbestos.
- Fabricating and installing spread mooring system and riser balconies.
- Installing new crude lines on the deck, installing and connecting the metering skid with hook up to the tandem offloading system.
- Fabricating and installing flare tower.
- Fabricating and installing a pipe rack running on the centre line.
- Fabricating and installing module supports.
- Laying new gas lines from the bow to the pressure reducing station on deck and further to the boilers in Engine room.
- Modifying existing boilers to dual fired ones.
- Modifying cargo systems.
- Upgrading Cargo control room equipment.
- Fabricating and installing a heli-deck.
- Installing new fire and gas alarm system and Emergency shutdown system.
- Internal tank treatment and routine dry docking for a 15-year system.
- Steel structures weighing 4500 tonnes were added.
- Accommodation was stripped out and refitted with increased capacity.
- Twelve modules were installed, the heaviest being the Injection Gas Compression Module weighing around 1400 tonnes.
- Client:** SBM IMODCO for Chevron
- Project:** VLCC Lu San to Frade FPSO
- Project Duration:** December 2006 - January 2009
- Project Scope:**
- Removal and safe disposal of asbestos.
- Fabricating and installing internal turret and moon pool.
- Fabricating internal turret using approximately 3500 tonnes of steel.
- Installing new crude lines on deck.
- Installing and connecting metering skid with hook up to the tandem offloading system, fabricating and installing flare tower and a marine pipe rack running on the centre line.
- Installing module supports and production modules.
- Laying new gas lines from bow to pressure reducing station on deck and further to boilers in engine room.
- Modifying existing boilers to dual fired ones; cargo systems upgrade.
- Upgrading cargo control room equipment.
- Fabricating and installing heli-deck.
- Installing new Fire and Gas alarm system and Emergency shutdown system.
- Stripping and refitting accommodation and new HVAC system.
- Treating internal tank bottom and deck-head and routine dry docking for a 15-year system.
- Steel structures weighing 5000 tonnes were installed.
- Stripping and renewal of Accommodation.
- Installing 14 modules; the heaviest being the Production Separation Module that weighs around 1400 tonnes.
- Fabricating, installing and integrating internal turret.
- Approximately 13 million man hours were consumed.
- Client:** SBM Offshore N.V. and Sonangol for Exxon Mobil Corporation
- Project:** VLCC Mosocean into Xikomba FPSO
- Project Status:** Project completed in 2003
- Project Scope:**
- The topsides consisting of 16 main modules varying in weight from 170t to 1,100t were installed on board.
- Installing and integrating external turret.
- Accommodation facilities that can be can house 85 people.
- The facilities added contain the central control and radio rooms.
- The facilities including 10in production risers and two 8in water injection risers, an 8in gas injection riser and three umbilicals were added.
- The swivel stack consists of a 6in gas injection, HP utility, electric, LP utility, 6in pigging and 10in water injection swivels. There are also two 12-production lines and two 12in test lines.
- All related piping and electrical installation was carried out.
- Client: Single Buoy Moorings Inc.
- Project: Conventional VLCC to FPSO Atlantic
- Project Duration: 2002 - 2003
- Project Scope:
- Removal and safe disposal of asbestos.
- Installing a purpose built bow mounted turret.
- Installing new crude lines on the deck.
- Installing and connecting the metering skid with hook up to the tandem offloading system.
- Fabricating and installing flare tower, a pipe rack running on the centre line.
- Installing module supports.
- Laying new gas lines from the bow to the pressure reducing station on deck and further to the boilers in Engine room.
- Modifying existing boilers to dual fired ones and modifying cargo systems.
- Upgrading the cargo control room equipment.
- Fabricating and installing the heli-deck.
- Installing new Fire and Gas alarm system and Emergency shutdown system.
- Refurbishment of the accommodation block.
- Internal tank treatment and routine dry docking for a 15-year system.
- Installation and hook up of 20 modules the heaviest is the Injection Gas Compression Module weighing 1000 tonnes.
- Installing traveling crane of 30 tonnes lifting capacity on Pipe rack.
- Installing deck crane of 45 tonnes lifting capacity for handing supply.
- Installing Incinerator.
- New steel structures were coated.
- Tank coating - Cargo tank bottom and full ballast tanks and slop tanks were coated covering approximately 110,000m2 of surface area.
- A total of 20 km of pipes were laid (7 km for topside pipes).
- Client: Single Buoy Moorings Inc.
- Project: Conventional Crude Carrier Stena Contender to FSO Nkossa1
- Project Year: 1996
- Project Scope:
- Installing a purpose built bow mounted turret.
- Installing new crude lines on the deck.
- Installing and connecting the metering skid with hook up to the tandem offloading system.
- Laying new gas lines from the bow to the pressure reducing station on deck and further to the boilers in Engine room.
- Modifying existing boilers to dual fired ones.
- Modifying cargo systems.
- Upgrading the Cargo control room equipment.
- Fabricating and installing heli-deck and boarding facilities.
- Installing new Fire and gas alarm system and Emergency shut down system.
- Refurbishment of the accommodation block.
- Internal tank treatment and routine dry docking for a 10-year system.
- Project/quality and safety management.
- Client:** Saipem, ENI/Single Buoy Moorings Inc.
- Project:** Conventional medium size crude tanker to Mystras FPSO II
- Project Duration:** 2002 - 2003
- Project Scope:**
- Removal and safe disposal of asbestos.
- Fabricating and installing spread mooring system and riser balconies.
- Fabricating and installing sponson tanks on either side of vessel.
- Installing new crude lines on the deck, installing and connecting the metering skid with hook up to the tandem offloading system.
- Fabricating and installing flare tower, a pipe rack running on the centre line.
- Installing module supports and 16 production modules.
- Laying new gas lines from the bow to the pressure reducing station on deck and further to the boilers in Engine room.
- Modifying existing boilers to dual fired ones and modifying cargo systems.
- Upgrading cargo control room equipment.
- Fabricating and installing heli-deck.
- Installing new fire and gas alarm system and emergency shutdown system.
- Complete refurbishment of the accommodation block.
- Internal tank treatment and routine dry docking for a 15-year system.
- Around 1000 tonnes of steel was refurbished.
- Client:** Fred Olsen Production AS for Canadian Natural Resources Limited
- Project:** VLCC to Knock Allan FPSO
- Project Duration:** September 2007 – December 2008
- Project Scope:**
- Extending accommodation for 60 people and Deck Crane (PS).
- Fabricating and installing the following: sea water pump room (4-P Ballast tank), module supports, heli-deck, 53 metres high flare tower, 16 chain stoppers, riser porch, offloading manifold and Fire Diesel Engine room Fwd (Fore Peak Tank); Fuel gas, steam line, HP and LP flare line, Condensate line, Fresh water line; Switchgear and Transformers and Power Generator Module.
- Installing metering skid, glycol storage tank skid, glycol contactor & K.O Drum skid; three Deck Boilers of capacity 63 tonnes/hr dual fuel; Process Modules; four HP Gas Compressor Modules; new air conditioning plant including compressors, condensers, and air handling units; new Sewage Treatment Plant (STP); import and offloading pipelines and fire and foam lines; two floodlight posts.
- Upgrading CCTV, PA/GA and Communication and Navigation systems.
- Renewal of tanks with approximately 50 tonnes of steel and pipes on tanks/deck.
- Installing double valve separation.
- Coating of 11 cargo tanks, surface area of around 30,000m2 approximately, in addition to slop tanks (P/S); four ballast tanks, full tank excluding deck head area covering an area of approximately 24000m2; forepeak tank and fresh water tanks (P/S) and external hull, accommodation and main deck.
- Fabricating and installing a power generation module.
- Client:** Fred Olsen Production A.S. for Addax Petroleum and Sinopec
- Project:** VLCC Elgreco to **Knock Adoon FPSO**
- Project Duration:** 2005 - 2006
- Project Scope:**
- Upgrading accommodation from 30 people to that for 100 people.
- Installing 14 chain stoppers, 3 process modules, inlet skid, K.O. drum, manifold skid and export metering skid.
- Fabricating and installing flare tower, heli-deck, two offloading platforms, two import riser porches and water injection manifold.
- Installing deck crane, booster skid, turbo alternator, FW generator, new diesel generator, diesel driven forward fire pump and five cooling pumps.
- Installing new deck boiler and converting existing boiler for dual fuel firing.
- Electrical work involved installing HV, MV and LV switchboard, fire and gas system, PA/GA system, navigational system and tank temperature and pressure monitoring system.
- Refurbishment work involved, tank internal steel work, engine room, pump room and accommodation work and tank internal coating work.
- Steel renewal of approximately 500 tonnes.
- Coating of cargo and ballast tanks.
- Refurbishment in engine room and pump room.
- Up-grading accommodation for 30 people to 100 people.
- Fabricating and installing 14 chain stoppers.
- Installing new deck mounted boiler and converting existing boiler for dual fuel firing.
- Installing and hook-up of 2 process modules, 1 water injection module, inlet skid, K.O. drum, manifold skid, booster skid and export metering skid.
- Fabricating and installing Flare tower.
- Fabricating and installing heli-deck.
- Fabricating and installing two offloading platforms, a water injection platform and two import riser porches.
- Installing new equipment such as Turbo alternator, condenser, FW generator, calorifier, Foam system, 5 process and condenser cooling pumps, sewage treatment plant, incinerator and compactor.
- Major piping work was carried out with lines for offloading, water injection, water, loading & discharge, steam and condensate, instrument air and fire.
- Major electrical work included installing HV/MV/LV switchboards, transformers.
- Approximately 70 km of cables were used.
- Installing new PA/GA, telephone, F&G system and ESD system.
- Client:** FPSOcean
- Project:** Shuttle tanker to FPSO Deep Producer I
- Project Duration:** March 2007 to January 2009
- Project Scope:**
- Fabricating four new thruster compartments and installing new non-retractable Azimuth thrusters.
- Modifying vessel’s mid ship for installing new moon pool and renewing approximately 1000 tonnes of steel.
- Fabricating and installing a swivel room above the Moon Pool structure for equipment related to the DRB (Disconnectable Riser Buoy) including gantry structures, winches and hydraulics.
- Installing owner supplied Process and Power modules and related process piping and cabling work on deck.
- Cargo and ballast tank-coating.
- Fabricating and installing new offloading platform, heli-deck and Emergency Generator Room.